CUSTOM SILICONE HOSES There are 2 products.

Custom Silicone Hoses - Bespoke Manufacturing 100% Tailored to Your Specifications

What is a custom silicone hose? A custom silicone hose is a personalized technical solution manufactured to your exact specifications: diameters, lengths, angles, complex shapes and special options like FKM internal lining for permanent fuel/oil contact. REDOX produces your unique parts in VMQ silicone reinforced with 4-5 plies, resistant from -58°F to 428°F (-50°C to 220°C), with 6-week lead time for parts impossible to find as standard.

Which applications require custom manufacturing? Classic car restoration without available parts, automotive prototypes, custom turbo modifications, special industrial machinery, unique agricultural equipment, personalized marine applications, motorsport with specific geometries, cooling system retrofits, light aircraft applications and R&D projects requiring adapted hydraulic/pneumatic solutions.

Our REDOX Custom Manufacturing Process

How to order your bespoke hoses step by step?

1. Initial configuration - Select inner/outer diameters (1/4"-6" available)
2. Geometry definition - Specify total length, angles (0-180°), bend radii
3. Material options - Standard VMQ silicone or FKM/fluorosilicone for hydrocarbons
4. Special reinforcements - 4-5 ply polyester or aramid, MEGAFLEX helix available
5. Technical validation - Send dimensioned drawing or physical sample
6. Rapid prototyping - Prototype validated within 2 weeks if needed
7. Series production - 6-week manufacturing, ISO 9001 quality control
8. Express shipping - Delivery 24-48h after production
9. Technical support - Installation assistance and lifetime warranty
10. Simplified reordering - Tooling archived for future orders

Available customization types

• Complex geometries: Multiple bends, S, Z or spiral shapes
• Multi-diameters: Integrated reductions, progressive transitions
• Multiple branches: Tees, crosses, manifolds 3-6 outlets
• Localized reinforcements: High-pressure zones, crush protection
• Special markings: Company logo, references, dates
• Custom colors: RAL on request, minimum 50 pieces
• Extreme lengths: Up to 20 feet in one piece

Comparison Table Custom vs Standard Solutions vs Adaptations

Complete Guide to Define Your Custom Requirements

Step 1: Technical needs analysis Identify circuit (cooling, turbo, oil, fuel). Measure maximum temperatures and working pressures. Note space constraints and mounting points. Photograph existing installation from all angles.

Step 2: Precise measurements Measure ID/OD at connections (calipers mandatory). Determine total developed length with metal wire. Note angles with protractor or cardboard template. Identify minimum bend radii.

Step 3: Technical drawing creation Draw top view and profile with dimensions in millimeters/inches. Indicate mounting direction and orientation marks. Specify acceptable tolerances (standard ±0.08"). Add annotated photos if complex shape.

Step 4: Material selection VMQ silicone standard for water/air (-58°F to 428°F). FKM fluorosilicone for fuel/oil (-4°F to 392°F). High-temp EPDM for steam (+482°F). Consult our chemical compatibility guide.

Step 5: Send physical sample Carefully pack old hose even if damaged. Include datasheet with application and constraints. Indicate if modification desired on original. Sample returned after 3D scanning.

Step 6: Validation and production Drawing validation within 48 business hours. Approval for production launch. Weekly manufacturing updates by email. Photos of finished part before shipping.

Total process time: 6-8 weeks from order to delivery Technical support: Dedicated engineer throughout project Documentation provided: Validated drawing, material certificates, installation guide

Top 12 Most Requested Custom Applications 2024

1. Complete vintage engine kit - 3-8 hoses classic vehicle - $395-960
2. Complex shape turbo hose - 3D geometry multiple bends - $210/piece
3. Automotive prototype circuit - 5-15 development parts - $1,700-3,950
4. Custom intake manifold - 4-6 equal branches - $335
5. Special marine shape hose - Integrated anti-siphon - $185
6. Heat exchanger conversion kit - Aftermarket adaptation - $480
7. Industrial cooling system - 10-20 machine parts - $2,825-5,650
8. FKM fuel hose custom - Permanent fuel contact - $255/meter
9. MEGAFLEX spiral hose - Extreme bend radius - $165/meter
10. Rally competition kit - Aramid high-pressure reinforcement - $735
11. Agricultural large diameter - 4"-6" complex shape - $435
12. Light aircraft solution - Special certification - $310/piece

Why these applications? Classic vehicles = 35% requests. Prototypes/R&D = 25%. Industrial/OEM = 20%. Marine/aviation = 20%.

Frequently Asked Questions about Custom Hoses

What's the cost of a simple custom hose? Straight custom hose: $95-170 depending diameter/length. Simple 90° elbow: $135-225. Complex multi-angle shape: $225-560. Integrated reduction: +30%. FKM fuel option: +80%. Minimum billing $95 for tooling viability. Volume discount: -15% per 10, -25% per 50, -35% per 100 pieces.

Can you reproduce an existing hose exactly? Yes, ±0.04" precision guaranteed with physical sample. 3D scanning for complex shapes included. Performance improvement possible on request (optimized diameter, increased radii). Permanent digital archive for reordering. Evolutive modification on existing base possible. Faithful reproduction even very old parts.

How long for custom order delivery? Technical validation: 48 business hours. Prototype if requested: 2 weeks. Standard production: 6 weeks. Rush production: 3 weeks (+50% cost). Shipping: 24-48h USA/Europe. Buffer stock possible for regular customers. Precise schedule communicated at order.

Are custom hoses guaranteed? Lifetime warranty on manufacturing defects like series. Dimensional conformity guaranteed ±0.08". Material resistance laboratory certified. Free replacement if non-conformity. Technical installation support included. No warranty on customer dimension errors.

Can you order just one piece? Yes, minimum 1 piece accepted. Tooling costs spread over unit price. Tooling kept 10 years for reordering. Degressive rate subsequent orders (-30%). Group order between customers possible. Prototype before series possible.

How to send a physical sample? Pack in rigid box with protection. Include downloadable form from website. Photos before shipping recommended. Address: REDOX - Custom Service - [Address]. Free sample return after scanning. Transport insurance recommended value >$225.

What precision for provided dimensions? Diameters: 0.02" precision desired. Lengths: 0.2" precision sufficient. Angles: 5° tolerance acceptable. Drawings: readable scale, clear dimensions. Photos: visible graduated ruler. CAD plans: STEP, IGES formats accepted.

Do FKM hoses really resist gasoline? Yes, FKM inner layer resists 100% gasoline E10/E15/E85. Immersion tests 5000hr without degradation. Compatible diesel, biodiesel, engine oils. Temperature limit 392°F vs 428°F VMQ. Premium justified for fuel applications. Automotive OEM certification.

Are custom colors available? Yes from 50 pieces minimum. RAL color chart on request. Translucent colors possible. Laser marking logo/text included. UV stability guaranteed 10 years. Additional lead time 2 weeks. Color sample for pre-validation.

How to optimize custom order cost? Group multiple references same order. Avoid unnecessary over-specification. Wide tolerances = reduced cost. Close standard sometimes sufficient. Economic quantity: 10-20 pieces. Precise plan avoids prototype. Standard material unless necessary.

Custom Manufacturing Technical Data

Production capabilities:

• Diameters: 1/4" to 6" (6mm to 152mm)
• Lengths: 2" to 20ft per piece
• Angles: 15° to 180° all radii
• Wall thickness: 0.12" to 0.31" per application
• Pressures: up to 145 PSI reinforced
• Temperatures: -76°F to +482°F per material

Available materials:

• VMQ: Standard all-purpose silicone
• FKM/FPM: Fluorosilicone hydrocarbons
• EPDM: High-temperature steam
• FVMQ: Fluorinated silicone chemical
• Linings: PTFE, PFA possible

Custom certifications:

• FDA 21 CFR 177.2600 food contact
• CE 1935/2004 food materials
• USP Class VI medical on request
• EN 45545-2 railway possible
• AMS aerospace standards
• Conformity declaration provided

Quality process:

• 100% dimensional control
• Pressure test 200% working
• Raw material certificate
• Complete batch traceability
• Photos before shipping
• 10-year data archiving

Summary: REDOX custom service creates THE perfectly adapted silicone hose solution for your specific application. Guaranteed dimensional precision, certified materials, 6-week lead time, minimum 1 piece. FKM lining option for fuel/oil. Lifetime warranty, archived tooling for reordering, expert technical support included. Send your drawings or sample for free quote within 48h.